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Technical Guide

How Tatami Is Made

Cores, surfaces, borders and export shipping


I. Core Engineering

Foundation & Structure

5-Layer Hybrid Core

Modern Standard

Strategic layers of wood fiberboard and high-performance foam.

  • Balanced cushioning.
  • Excellent heat resistance for floor heating.
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All Wood Fiberboard

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Stability & Longevity

Compressed wood fiber for a solid, grounded feeling.

  • Stays flat over time.
  • Good sound insulation.

Traditional Rice Straw

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Heritage & Authenticity

The traditional "Wara-toko", made from many layers of compressed rice straw.

  • Natural breathability.
  • Authentic aroma.

II. Natural Wellness

The Science of Authentic Igusa

Natural Aromatherapy: Vanillin

The Scent of Igusa

Igusa contains vanillin: its scent is like hay, with a light note of vanilla.

  • Many people find it calming.
  • The scent fades slowly over the months.
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Nature’s Air Purifier

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A Material That Breathes

The sponge-like inside of the stems exchanges with the air in the room.

  • Japanese studies suggest it takes up part of some indoor pollutants.
  • Evens out humidity.

III. Projects Worldwide

Museums, brands and film

Selected Projects

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Where Our Tatami Are

  • The British Museum: Japanese room renovation.
  • 007 Cinema: James Bond sets.

IV. Surface Materials

Natural, Washi & Migusa Collections

Kumamoto Heritage (Igusa)

Sourcing & Selection

High-grade resilient fibers from Kumamoto fields.

  • Uniform color and strength.
  • Matures to a golden patina.
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Premium Washi Paper

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Design & Durability

  • 3x stronger than natural grass.
  • Water-repellent and UV resistant.

Sekisui MIGUSA Resin

Biomimicry Innovation

  • Immune to humidity.
  • Easy to disinfect (Pet-friendly).
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V. Tatami Heri Guide

Custom Borders & Aesthetics

Tatami Heri Intro

Tatami Heri Guide

Custom Borders & Aesthetics

"Traditional edges that define the beauty of a space."

Durable Polyester Solid Borders

Plain & Solid Collection

Match the exact tones of your mats for a sophisticated look.

  • Matching: Combine with soft hues for seamless style.
  • Aging: Match the honey gold patina of natural rush.
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Tea Ceremony Protocol

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Custom Protocols

Border color indicates the school and formality of the tea ceremony.

  • Solid Navy: Highly classical.
  • Solid Black: Refined aesthetic.

Innovative & Traditional Collection

Bespoke Motifs & Design

Curated lineup of premium patterned borders.

  • Seigaiha: Wave motifs for eternal peace.
  • Sakura Series: Delicate cherry blossoms.
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VI. Borderless Tatami

Minimalist Ryukyu Aesthetics

Modern Minimalist Projects

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ryukyu style7
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VII. Logistics & Export

Safe Global Delivery

Professional Packaging

Urban Protection

  • Elevator-friendly cardboard.
  • Waterproof barrier wrapping.

Documentation & Customs

C.O.O.Original

Smooth Customs

  • Full set of Invoice, Packing List, C.O.O.
  • EPA/FTA trade compliance.

CIF vs DAP Terms

Tailored Delivery

  • CIF: Nearest Port delivery.
  • DAP: Doorstep delivery service.
shipping

VIII. Professional Support

Instruction Manuals & Maintenance

Technical Support

Morita Tatami Workshop

Exporting tradition to 72 countries.

[email protected] | www.tatami-mat.net